Zednner Logistics Suite
Optimize inventory flows, eliminate tied up capital in lagers, and gain full control of supplier OTIF. 8 industry-leading modules from safety inventory to Milk Run supply trains.
Instant calculation in the browser • Printing of labels and cards with QR codes • 3D visualization of loading area
Zero supply disruptions
Reduction of committed capital by up to 28% while maintaining 98.5% availability of parts on the line.
Quick Reorder Point (ROP) Calculator
Determine at what stock level a purchase order must be placed to prevent assembly line stoppage: ROP = (d × L) + SS.
Zednner Logistics Suite Modules
Designed according to proven standards of lean logistics, Toyota Production System, and automotive standard IATF 16949.
Safety Stock & Reorder Point (ROP)
Optimization of safety stocks with regard to the variability of demand and delivery times. Service level 90–99.9% and calculation of economic order quantity (EOQ).
- Normal distribution (Z-score 90–99.9%)
- 3 variability models (demand, lead time, dual)
- Economic order quantity (Wilson EOQ)
- Days on hand (DOH)
ABC/XYZ Analysis & Lager Hunter
Cross matrix of items according to turnover and predictability of consumption. Dead Stock detection with the quantification of tied funds.
- 9-box matrix: AX, AY, AZ to CZ
- Coefficient of variation (CV) of consumption
- Dead stock hunter (>90/180/360 days without movement)
- Strategic recommendations for purchasing and disposal
Kanban & E-Kanban Studio
Dimensioning the number of kanban cards and circuits according to Toyota. Direct printing of workshop visual cards with QR code for lean assembly supply.
- Toyota Kanban formula with safety factor
- Lot size and circulation dimensioning
- Print shop floor Kanban cards (QR/Barcode)
- Supermarket addressing & min/max boundaries
Milk Run & Tugger Train Designer
Design of routes and cycles for tractors and supply trains. Comparison of the costs of forklifts (forklifts) versus slender trains with a quantification of annual savings.
- Cycle time and route takt time calculation
- Required tugger trains and trailer carts count
- Cost savings calculation for forklifts & labor
- Pedestrian safety & forklift-free facility
3D Palletizing & Truck Utilization (FTL)
3D optimization of the placement of cartons on Euro pallets and the subsequent loading of pallets into a semi-trailer, truck or container with axle load capacity control.
- EUR (1200x800) & industrial pallets (1200x1000)
- Lengthwise & crosswise stacking and layer height
- Semi-trailer (33/66 pallets) & 20'/40' container load
- Volumetric and weight loading efficiency
Warehouse capacity and throughput
Static and dynamic dimensioning of pallet spaces, aisle widths, picking speeds and turnover to avoid congestion.
- Warehouse area, rack levels, and clear height
- Aisle width by MHE (1.7m VNA to 3.5m forklift)
- Storage density (pallet positions / m²)
- Inbound and outbound throughput per hour
Pallet Site & Picking Cost Calculator
Calculation of the real cost of storing one pallet per month and the unit price per picking operation for accurate pricing.
- OpEx breakdown: Rent, energy, MHE, wages, WMS
- Unit cost per pallet position / month
- Cost per pick operation
- Pricing basis for 3PL logistics services
Supplier OTIF & IATF Rating
On-Time In-Full evaluation of supplier deliveries with automatic inclusion in A/B/C/D rating bands and documents for supplier audits.
- On-time delivery & in-full delivery
- Quality PPM and claims
- Supplier grading class A, B, C, D
- Automated action plan for procurement audits
Why replace chaotic spreadsheets with Zednner Logistics Suite?
Spreadsheets in logistics often lead to missing assembly line parts, millions tied up in dead stock, and inability to accurately determine pallet costs.
| Logistics task | Common warehouse practice in Excel | Zednner Logistics Suite |
|---|---|---|
| Safety stock and ROP calculation | Static "rough 5-day estimate", frequent stockouts or overstocking | Statistical Z-score, demand & lead time variability modeling + Wilson EOQ |
| Inventory turnover and dead stock | Only static stock balance, dead stock discovered only during annual audit | 9-box ABC/XYZ matrix with real-time tied capital calculation |
| Shop floor Kanban loops | Handwritten paper cards, card losses, and missing QR/barcodes | Standardized TPS card generator with QR codes and instant shop-floor printing |
| Assembly line supply (Milk Run) | Forklift congestion in aisles, high pedestrian accident risk, empty trips | Precisely timed tugger routes, forklift-free zones, and proven labor savings |
| Truck and pallet loading efficiency | Driver or dispatcher guesswork, trucks transporting "air" | 3D layer stacking algorithm, axle load checks, and 33/66 pallet cargo optimization |
| Warehouse economics (TCO per pallet position) | Warehouse costs hidden in general overhead, unknown cost per pick operation | Accurate calculation per pallet position/month and per pick for 3PL offers |
| Supplier OTIF according to IATF 16949 | Disputes with suppliers without objective on-time & in-full delivery metrics | Objective scorecard with On-Time %, In-Full % breakdown, and A/B/C/D grading |
What's new and what we're planning for Logistics Suite
We are constantly pushing the possibilities of our solutions. View recently deployed features, vote for upcoming modules or design your own extensions.
Deployed new features in live operation
Features and tools that are already fully available in the current version.
Dynamický ROP & Pojistné zásoby
Výpočet bodu objednání s adaptivní pojistnou zásobou podle variability dodací lhůty dodavatele.
Kombinovaná ABC/XYZ matice (9 kvadrantů)
Segmentace zásob dle obrátky a předvídatelnosti spotřeby s detekcí ležáků.
3D Paletizace (ISO & FEFCO)
Algoritmus 3D uložení FEFCO kartonů na Europalety s kontrolou těžiště a nosnosti.
Interní zásobování Milk Run
Plánování časovaných tras zásobovacích vláčků s kalkulací KLT přepravek a Kanban smyček.
Metrika OTIF & Tisk Kanban karet
Měření plnění dodávek On-Time In-Full a přímý tisk karet s čárovými kódy.
Chystané funkce – rozhodněte o prioritách
Kliknutím na tlačítko Mám zájem pomůžete upřednostnit vývoj a získáte přednostní přístup k beta verzi.
3D simulace nakládky kamionů a kontejnerů (FTL Multi-Stop)
Optimalizace ložného prostoru celého návěsu s ohledem na nápravové tlaky a postup vykládky.
Automatická integrace na EDI (DESADV, ORDERS)
Zpracování automotive dodacích listů a objednávek dle VDA 4913 / EDIFACT.
Mobilní skladový WMS terminál pro čárové/QR kódy
PWA aplikace pro skladníky běžící na Zebra skenerech i mobilních telefonech.
Design a custom feature
Do you have a specific process or requirement that is missing from the list? Write to us and we will design it tailored to your production.